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Harley Davidson Sportster 2-1 Exhaust systems and Kit

Harley Davidson "Rigid-Mounted" EVO Sportster
2-1 Stainless Steel Exhaust System

Fits 1986-2003 Sportsters, Rigid Mount EVO, Mid-Controls only
Part Number MC-CN-HDS8603
Complete Header/Muffler System, Ready-To-Install
***NOT AVAILABLE IN CA EXCEPT FOR RACE VEHICLES***
Part Number Description Retail
MC-CN-HDS8603 "Rigid-Mounted" EVO motor, 1986-2003, Sportster 2-1 $ 599.95

All 304 Stainless Steel construction – brush finish. 1.75” header, 2.25” outlet slip-on collector, 12” long x 2.25” outlet conical muffler with mounted bracket, all necessary mounting hardware.

Tucks in close to motor to reduce dragging. Sits above bottom frame rail for use with scramblers and trackers. Clears pegs and brake pedal. Mounts to stock muffler frame tab.

Installation Guide 1986-2003 Sportster                      CLICK HERE FOR VIDEO


Harley Davidson "Rubber-Mounted" EVO Sportster
2-1 Stainless Steel Exhaust System

Fits 2004-2013 Sportsters, Rubber-Mounted EVO, Mid-Controls only
Part Number MC-CN-HDS0413
Complete Header/Muffler System, Ready-To-Install
***NOT AVAILABLE IN CA EXCEPT FOR RACE VEHICLES***
Part Number Description Retail
MC-CN-HDS0413 "Rubber-Mounted" EVO motor, 2004-2013, Sportster 2-1, w/02 bungs/plugs $ 649.95

All 304 Stainless Steel construction – brush finish. 1.75” header, SS 02 bungs with plugs included, removable slip-on collector with 2.25" outlet, 12" conical muffler 2.25” inlet/outlet, all necessary mounting hardware.

Muffler and headers tuck in close to reduce dragging. Clears pegs and brake pedal with stock mid-mount peg location. Integral mounting bracket secures to engine case behind the primary drive side cover.

Installation Guide 2004-2013 Sportster                                  CLICK HERE FOR VIDEO

Regrettably, the bolt-on exhaust systems seen above are not available for sale or use on California street-licensed vehicles

AVAILABLE IN BLACK CERAMIC COATING!
Black ceramic is a special order option.  Additional cost is $200 per set.  Please allow two weeks lead time prior to shipping.

NOW AVAILABLE!
BUILD-YOUR-OWN EXHAUST KITS!

Choose the kit that best suits your needs from "Almost Finished"
to "I'd Rather Do It Myself!"

Deconstructed RIGID (1986-2003) Sportster Kit
NOTE: Includes specifically bent header tubes for 1986-2003 "Rigid" Sportster 2-1 w/ mid-controls. Allows for slight modifications such as moving collector or adjusting "mid-pipe" and muffler placement. REQUIRES WELDING. CA SALES OK.
Component Part Number Description Retail
MC-HDRS-8603HDR Front & Rear 1.75" 304SS headers w/ formed inlet.
Fits 1986 - 2003
$250.00
MC-HDRS-175225-SS
304SS slip on collector 1.75" x 2.25" $100.00
TU-1816SS-225-300 2.25" OD 18 degree mandrel bend, x 3" CLR 304SS, for mid-pipe tubing $28.60
MC-2250-12-SS 2.25" x 12" muffler (can be substituted, price adjusted) $121.00
MC-HDRS-BHK-RGD* Bracket/hardware kit for Rigid-Mount Sportster $25.00
MC-CN-HDS8603-K Order the complete kit listed: $524.60

*RIGID Bracket/Hardware kit includes: Rigid-motor Frame/Exhaust Support Bracket (1); Spacers (2); Bolts/Nuts (2); Two-Hole threaded backing plate w/SS bolts+washers; Weld-On Header Bracket; Springs (2); Spring Loops (4); Hi-Temp Sealant.


Deconstructed Rubber (2004-2013) Sportster Kit
NOTE: Includes specifically bent header tubes for 2004-2013 "Rubber" Sportster 2-1 for mid-controls. Allows for slight modifications such as moving collector or adjusting
"mid-pipe" and muffler placement.
REQUIRES FABRICATION WELDING. CA SALES OK.
Part Number Description Retail
MC-HDRS-0413HDR Front & Rear 1.75" 304SS headers w/ formed inlet & 02 Bungs/Plugs. $300.00
MC-HDRS-175225-SS
304SS slip on collector 1.75" x 2.25" $100.00
TU-1816SS-225-300 304SS 18 degree mid pipe tubing 2.25" OD $28.60
MC-2250-12-SS 2.25" x 12" muffler (can be substituted, price adjusted) $121.00
MC-HDRS-BHK-RBR** Bracket/hardware kit for Rubber-Mount Sportster $25.00
MC-CN-HDS0413-K            Order the complete kit listed: $574.60

**RUBBER Bracket/Hardware kit includes: Rubber-motor Engine/Exhaust Support Bracket + hex bolt; Weld-On Header Bracket; Two-Hole threaded backing plate w/SS bolts+washers; Springs (2); Spring Loops (4); Hi-Temp Sealant.



Design/Build-it-Yourself Kit                 2-1 Header, 1.75" OD tubing
NOTE: This kit uses individual 180-degree mandrel bent tubing, along with straight tubing, that you will need to cut and weld together to create your own custom header. REQUIRES FABRICATION/WELDING. CA SALES OK.
Suggested Part Number Description Cost
MC-HDRS-INL175-SS 1.75" OD 304SS formed "ball" EVO inlets (2 inlets on one 8.50" straight tubing ) $50.00
TU-UB16SS-175-300
(x 5 pcs)
304SS 1.75" OD x 3" CLR 16g U-bends, price each $26.40
TU-ST16SS-1750
(x 2 pcs)
Two foot length, 1.75" OD 16g 304SS straight tubing, price each $25.41
MC-HDRS-175225-SS 304SS slip on collector 1.75" x 2.25" $100.00
TU-1816SS-225-300 304SS 18 degree mid pipe tubing 2.25" OD $28.60
MC-2250-12-SS 2.25" x 12" muffler (can be substituted, price adjusted) $121.00
Hardware Kit Choose either RIGID* or RUBBER** hardware kit $25.00
  Total of Suggested Components for Non-EFI Build $507.42
MC-HDRS-O2-SS
(x 2 pcs)
EFI Sensor Bungs M18 x 1.5 thread 304SS, price each $15.00
MC-HDRS-O2P-SS
(x 2 pcs)
EFI Sensor Bung Plugs M18 x 1.5 thread 304SS, price each (for use if sensors removed) $10.00
  Total of Suggested Components for EFI Build $557.42

* RIGID Bracket/Hardware kit includes: Rigid-motor Frame/Exhaust Support Bracket (1); Spacers (2); Bolts/Nuts (2);Two-Hole threaded backing plate w/SS bolts+washers; Weld-On Header Bracket; Springs (2); Spring Loops (4); Hi-Temp Sealant.

** RUBBER Bracket/Hardware kit includes: Rubber-motor Engine/Exhaust Support Bracket + hex bolt; Weld-On Header Bracket; Two-Hole threaded backing plate w/SS bolts+washers; Springs (2); Spring Loops (4); Hi-Temp Sealant



Design/Build-it-Yourself Kit        2-1 STEPPED DIAMETER Header, 1.75/1.875" OD
NOTE: This kit uses individual 180-degree mandrel bent tubing, along with straight tubing, that you will need to cut and weld together to create your own custom header. REQUIRES FABRICATION/WELDING. CA SALES OK.
Suggested Part Number Description Cost
MC-HDRS-INL175-SS 1.75" OD 304SS formed "ball" EVO inlets (2 inlets on one 8.50" straight tubing ) $50.00
TU-UB16SS-175-300
(x 2 pcs)
304SS 1.75" OD x 3" U-bends, price each $26.40
TU-UB16SS-188-300
(x 4 pcs)
304SS 1.875" OD x 3" CLR 16g U-bends, price each $28.60
TU-ST16SS-1875
(x 2pcs)
Two foot length, 1.875" OD 16g 304SS straight tubing, price each $29.04
MC-HDRS-18825-SS 304SS slip on collector 1.875" x 2.50" $100.00
TU-1816SS-250-400 304SS 18 degree mid pipe tubing 2.25" OD $28.60
MC-2500-12-SS 2.50" x 12" muffler (can be substituted, price adjusted) $126.50
Hardware Kit Choose either RIGID* or RUBBER** hardware kit $25.00
  Total of Suggested Components for Non-EFI Build $555.38
MC-HDRS-O2-SS
(x 2 pcs)
EFI Sensor Bungs M18 x 1.5 thread 304SS, price each $15.00
MC-HDRS-O2P-SS
(x 2 pcs)
EFI Sensor Bung Plugs M18 x 1.5 thread 304SS, price each (for use if sensors removed) $10.00
  Total of Suggested Components for EFI Build $605.38

* RIGID Bracket/Hardware kit includes: Rigid-motor Frame/Exhaust Support Bracket (1); Spacers (2); Bolts/Nuts (2); Two-Hole threaded backing plate w/SS bolts+washers; Weld-On Header Bracket; Springs (2); Spring Loops (4); Hi-Temp Sealant.

** RUBBER Bracket/Hardware kit includes: Rubber-motor Engine/Exhaust Support Bracket + hex bolt; Weld-On Header Bracket; Two-Hole threaded backing plate w/SS bolts+washers; Springs (2); Spring Loops (4); Hi-Temp Sealant

 

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800.795.5535  • 714.828.3580  • Fax: 714.828.6942